Refractory high alumina cement is made by grinding alumina and calcareous material such as lime through sintering or fusing. Also known as calcium aluminum cement, it is a common and popular refractory material because of its benefits and uses.
High Alumina Refractory Cement is used in the following areas –
· Used for setting dense refractory bricks, high temperature insulation bricks and ceramic fibre blankets, boards, modules etc.
· Foundry ladles.
· Foundry furnaces.
· Kilns and kiln cars - ceramics.
· Rotary cement kilns.
Introduction to Indian Standard IS 15895 High Alumina Refractory Cement
· IS 15895 cover High Alumina Refractory Cement. This standard specifies the classification, evaluation procedure and properties of high alumina refractory cement.
· IS 15895 specifies the quality parameters or characteristics of the High Alumina Refractory Cement as follows :
(i) Pyrometric Cone Equivalent (PEC)
(ii) Fineness
(iii) Strength
(iv) Chemical Composition
(v) Setting time, etc
For more info on the product standardization click here
Mandate for ISI Mark Certification of High Alumina Refractory Cement (IS 15895) :
· Under section 14 of Bureau of Indian Standards Act, 1986 (63 of 1986), the Ministry of Commerce and Industry, Department for Promotion of Industry and Internal Trade after consulting the Bureau of Indian Standards has issued the Cement (Quality control) order.
· As per the Cement (Quality control) order, all the manufacturers of High Alumina Refractory Cement are obligated to obtain ISI Mark Certification.
Types of Cement covered under IS 15895
“Licence is granted to use Standard Mark as per IS 15895:2018 with the followingscope |
|
Name of the product |
High Alumina Refractory Cement |
Grades |
Medium Purity/High Purity (Grade I, Grade II) |
Procedure to obtain BIS Certification of High Alumina Refractory Cement to use ISI mark as per IS 15895
· For Indian Manufacturers (Standard Timeframe – 30 days) click here
· For Foreign Manufacturers (Standard Timeframe – 180 days)click here
Requisites to get the BIS license for High Alumina Refractory Cement
· Conformity of Raw Material as per IS 15895
· In-house testing laboratory for mandatory tests
· Competent Quality Control Personnel
· Adherence to the BIS guidelines for Sulpahte Resisting Portland Cement as per Indian standard IS 15895
· There are 3 major categories of document required to get the BIS license:
c. Quality Control Personnel Details
Expenses involved in obtaining BIS certificate for High Alumina Refractory Cement as per IS 15895 under the Product Certification (Scheme-I) of BIS :
For Indian Manufacturers |
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No. |
Major Charges |
|
Amount |
Remark |
1. |
BIS Fee |
Application Fees |
INR 1000 |
To be paid in BIS A/c directly. 20% rebate on Marking Fee for MSME units. |
Audit Charges |
INR 7000 |
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License Fee |
INR 1000 |
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Marking Fee |
INR 161000 |
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2. |
Testing Charges |
Sample Test Fee |
As Applicable |
To be paid into BIS approved Lab A/c |
3. |
ERCS Service Fee |
Consultancy & others |
As per actual, (Depending upon the product and the region of factory) |
For the Foreign Manufacturers |
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No. |
Major Charges |
Particulars |
Amount |
Remark |
1. |
BIS Fee |
Application Fees |
USD 30 |
To be paid into BIS A/c directly in USD (SWIFT). SAARC countries can pay in INR with GST@18%
|
Audit Charges(consolidated) |
USD 3200 to USD 5900 |
|||
License Fee |
USD 30 |
|||
Marking Fee |
USD 1970 |
|||
2. |
Testing Charges |
Sample Test Fee |
As applicable |
To be paid into BIS approved Lab A/c |
3. |
ERCS Service Fee |
Consultancy & other charges |
As per actual, (Depending upon the product and the location of mfg.) |
· In the certification process, product testing is the most important stage as it determines whether the quality of the product meets Indian standards.
· For the same purpose, investments in testing facilities are required to install test equipment for internal factory test laboratories.
· Apart from charges mentioned above in the table, we may ask you to pay/reimbursement for a Pre-Visit at your Factory Premises to ensure the conformity of your product as per the relevant Indian Standard & BIS guidelines for its BIS certification.
Role of ERCS Private Limited in getting your product certified :
· To get BIS certification and produce a standard quality product, the manufacturer must ensure that their product must follow the specified Indian Standard Specifications (ISS) which we directly interpret to you from the BIS officials as per the Indian Standards.
· ECRS Private Limited will be your friend, philosopher and guide in the whole process of getting your product certified by the concerned authorities/ departments.
· Scope of work by ECRS Private Limited:
a. Ensuring the conformity of your product as per IS 15895:
ERCS Pvt. Ltd. has developed a vast network within the Cement Industry & various BIS departments to assist for ensuring conformity of the product High Alumina Refractory Cement according to according to IS 15895.
b. Effective documentation with the awareness of the BIS guidelines:
In order to facilitate the industry in obtaining BIS certifications, guidelines have been developed. Our team has the experience of completing over 100 projects and various acquaintances in the Industry.
We understand the Indian Standard Specifications & BIS guidelines which we interpret to the Quality Control Personnel so we can do a reliable and effective documentation of your product in accordance with the BIS guidelines.
c. A pre-visit can paid at your factory premises:
In the process of getting BIS certification, the officer from BIS authority visits the factory for inspection. In order to get good results, the BIS inspection should go smoothly without any Non-Conformity. By keeping this goal in mind, our team will organize a pre-visit to your factory premises so that required changes can be adapted so as to remove the elements of fallibility.
d. Assistance for BIS audits:
We will explain the whole procedure of conducting a BIS inspection and make you aware of the things which need to be prepared and readily available at the time of inspection.
Benefits of getting ISI Mark for High Alumina Refractory Cement to sell in Indian Market with our help
§ The term “ISI mark" means, that a certain product conforms to the quality standards set up by the government.
§ It is compulsory for High Alumina Refractory Cement to obtain the ISI Mark and the violators are penalized with the material seize and a significant sum as fine.
§ Getting certification improves the probability of your product to survive and compete in the market.
§ Customers have the tendency of buying ISI certified products as it ensured safety and standard quality. Hence, with the certified products you can win the confidence and trust of the buyer.
§ With the word of mouth of such client list, you can establish your credibility in the market.
§ Hence with the renowned brand, you can raise the standard and benchmark the market value of the product.
Experience Consultants at ERCS are ready to assist you at every step of compliance so as to provide you the best services in India. Get complete information about the certification that your product need to enter in Indian market and build a good consumer base.