ISI Certification (BIS) for
Wire Ropes Used in Oil Wells and Oil Well Drilling IS 4521 in India

BIS CERTIFICATION FOR WIRE ROPES USED IN OIL WELLS AND OIL WELL DRILLING  IS 4521

 

1.   Introduction to Indian Standard IS 4521; Wire Ropes used in Oil Wells and Oil Well Drilling ,

 

·       IS 4521 cover Wire Ropes used in Oil Wells and Oil Well Drilling. This standard specifies the manufacturing, chemical and physical requirements and testing of Wire Ropes used in Oil Wells and Oil Well Drilling.

·       Raw Material such as round steel wires for ropes should be as per IS 1835 and wires for guy strands should be as per IS 6.1 of IS 4521.

·       IS 4521 specifies the quality parameters or characteristics of the Wire Ropes used in Oil Wells and Oil Well Drilling  as follows

(i)           Material  

(ii)         Length

(iii)        Minimum Breaking Force of wire

(iv)        Lay  

(v)          Approximate Mass  

(vi)        Freedom from defects

(vii)       Lubrication

(viii)     Diameter

(ix)        Tensile Strength

(x)          Torsion Test

(xi)        Reverse bend test

(xii)       Wrapping test

(xiii)     Galvanizing test

 

 

 

2.   Mandate for ISI Mark Certification of Wire Ropes used in Oil Wells and Oil Well Drilling   (IS 4521) :

·       Under section 14 of Bureau of Indian Standards Act, 1986 (63 of 1986), the Ministry of Commerce and Industry after consulting the Bureau of Indian Standards has issued the Quality control order.

·       As per the Quality control order, all the manufacturers of Wire Ropes used in Oil Wells and Oil Well Drilling are obligated to obtain ISI Mark Certification.

 

3.  Types of Wire Ropes used in Oil Wells and Oil Well Drilling  covered under IS                   

 

“Licence is granted to use Standard Mark on Wire Ropes used in Oil Wells and Oil Well Drilling, Large Open Top as per IS 4521:2001”
Types / Scope of license	Size – Construction – As per Clause 1 Core – Fiber / Steel Rope Grade - 450/ 1230/ 1570/ 1770/ 1960 Whether Galvanized or Ungalvanized

 

 

4.   Procedure to obtain BIS Certification of Wire Ropes used in Oil Wells and Oil Well Drilling, Large Open Top to use ISI mark as per IS 4521

·       For Indian Manufacturers (Standard Timeframe – 30 days)

·       For Foreign Manufacturers (Standard Timeframe – 180 days)

 

5.   Requisites to get the BIS license for Wire Ropes used in Oil Wells and Oil Well Drilling  

·       Conformity of Raw Material as per IS 4521

·       In-house testing laboratory for mandatory tests

·       Competent Quality Control Personnel

·       Adherence to the BIS guidelines for Wire Ropes used in Oil Wells and Oil Well Drilling   as per Indian standard IS 4521

·       There are 3 major categories of document required to get the BIS license:

a.   Administrative Details

b.   Technical Details

c.    Quality Control Personnel Details

d.   Commercial Details

 

6.   Expenses involved in obtaining BIS certificate for Wire Ropes used in Oil Wells and Oil Well Drilling as per IS 4521 under the Product Certification (Scheme-I) of BIS :

 

For Indian Manufacturers
No.	Major Charges		Amount	Remark
1.	BIS Fee	Application Fees	INR 1000	To be paid in BIS A/c directly. 20% rebate on Marking Fee for MSME units.
		Audit Charges	INR 7000
		License Fee	INR 1000
		Marking Fee	INR 107,000
2.	Testing Charges	Sample Test Fee	As Applicable	To be paid into BIS approved Lab A/c
3.	ERCS Service Fee	Consultancy & others	As per actual, (Depending upon the product and the region of factory)

 

For the Foreign Manufacturers
No.	Major Charges	Particulars	Amount	Remark
1.	BIS Fee	Application Fees	USD 30	To be paid into BIS A/c directly in USD (SWIFT). SAARC countries can pay in INR with GST@18%
		Audit Charges (consolidated)	USD 3200 to USD 5900
		License Fee	USD 30
		Marking Fee	USD 1310
2.	Testing Charges	Sample Test Fee	As applicable	To be paid into BIS approved Lab A/c
3.	ERCS Service Fee	Consultancy & other charges	As per actual, (Depending upon the product and the location of mfg.)

  

·     In the certification process, product testing is the most important stage as it determines whether the quality of the product meets Indian standards.

·       For the same purpose, investments in testing facilities are required to install test equipment for internal factory test laboratories.

·       Apart from charges mentioned above in the table, we may ask you to pay/reimbursement for a Pre-Visit at your Factory Premises to ensure the conformity of your product as per the relevant Indian Standard & BIS guidelines for its BIS certification.

 

7.   Role of ERCS Private Limited in getting your product certified :

 

·       To get BIS certification and produce a standard quality product, the manufacturer must ensure that their product must follow the specified Indian Standard Specifications (ISS) which we directly interpret to you from the BIS officials as per the Indian Standards.

·       ECRS Private Limited will be your friend, philosopher and guide in the whole process of getting your product certified by the concerned authorities/ departments.

 

·       Scope of work by ECRS Private Limited:

 

a.     Ensuring the conformity of your product as per IS 4521:

ERCS Pvt. Ltd. has developed a vast network within the Steel Wire and Strand  Industry various BIS departments to assist for ensuring conformity of the product Wire Ropes used in Oil Wells and Oil Well Drilling  according to IS 4521.

 

b.     Effective documentation with the awareness of the BIS guidelines:

In order to facilitate the manufacturing industry in obtaining BIS certifications, guidelines have been developed. Our team has the experience of completing over 450 projects and technically competent acquaintances in various Industries.

We are familiar with the Indian Standard Specifications & BIS guidelines and deliver the most suitable interpretation to the Quality Control Personnel so we can do a reliable and effective documentation of your product in accordance with the BIS guidelines.

 

c.      A pre-visit can be paid at your factory premises:

In the process of getting BIS certification, the officer from BIS authority visits the factory for inspection. In order to get good results, the BIS inspection should go smoothly without any Non-Conformity. By keeping this goal in mind, our team will organize a pre-visit to your factory premises so that required changes can be adapted so as to remove the elements of fallibility.

 

d.     Assistance for BIS audits:

We will explain the whole procedure of conducting a BIS inspection and make you aware of the things which need to be prepared and readily available at the time of inspection.

 

Benefits of getting ISI Mark for Wire Ropes used in Oil Wells and Oil Well Drilling to sell in Indian Market with our help

§  The term “ISI mark" means, that a certain product conforms to the quality standards set up by the government.

§  It is compulsory for Wire Ropes used in Oil Wells and Oil Well Drilling to obtain the ISI Mark and the violators are penalized with the material seize and a significant sum as fine.

§  Getting certification improves the probability of your product to survive and compete in the market.

§  Customers have the tendency of buying ISI certified products as it ensured safety and standard quality. Hence, with the certified products you can win the confidence and trust of the buyer.

§  With the word of mouth of such client list, you can establish your credibility in the market.

§  Hence with the renowned brand, you can raise the standard and benchmark the market value of the product.